HEARS
Stylish hearing protection
From bold idea to 400,000+ units sold in under a year
Hears came to us with a clear ambition: create a premium, stylish and certified earplug and bring it to market fast. With strong e-commerce expertise and the support of DJ's Sunnery James & Ryan Marciano, the team had almost everything in place, except one key element: production and manufacturing know-how.
Production Heroes stepped in as their turn-key production partner, building a scalable, compliant and future-proof foundation. Together with ManGo Product Design, we managed the full process, including:
- Tooling & mould development
- Sourcing, manufacturing & packaging
- Certification (PPE)
- End-to-end supply chain management
Through a strategic OEM partnership, specialized in hearing protection, we were able to cut the development timeline by more than half.
The Result
Hears launched in under a year and sold over 400,000 units. With every production run, we keep improving: enhanced tooling, upgraded packaging and continuous product refinements.
Where we are now:
Hears is scaling rapidly, and we're preparing for the next phase: scalable mould setups, expanded supply chain architecture, design improvements and cost-down engineering.
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