Jawly: relief for the 100 million people who grind their teeth at night
More than 100 million people grind their teeth at night. The usual fix? A hard, clinical mouthguard. Jawly skips that. It's a small device that gently stretches the jaw muscle to ease the tension causing the grinding. Two minutes, twice a day. That's it.
Building an entirely new product category
Nothing like this existed before. No playbook, no reference product, no shortcuts. Together with ManGo Product Design, we built the whole thing from scratch. Here's what we built:
- Non-invasive: gently stretches the jaw muscle instead of forcing it with a hard guard
- A two minute daily routine, not a dental appliance
- Safe to use with braces or dental crowns
Production Heroes managed the full production process, including:
Precision assembly, engineered so the device's turning mechanism rotates smoothly and reliably every time
Medical-grade ABS and TPE materials, certified for direct daily contact with the mouth
Packaging built to handle Jawly's actual weight: an early run saw the box tear under the product's weight, resolved quickly with a reinforced design
Guidance throughout the entire production process, including medical/CE certification support
Clean room, protocol assembly
End-to-end supply chain management
It sits in someone's mouth twice a day. Safety wasn't optional:
Medical-grade ABS and TPE, certified for daily use in the mouth
Built to withstand more than twice the maximum human clenching force
Biocompatible, recyclable, and built for years of daily use
A genuinely new product, made safe and manufacturable
Are you the next hero?
Send us your drawings. An engineer will tell you whether it can be made, what it costs per unit, and how fast it can reach your market.